Plasma Cutting improves manufacturing efficiency

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  • source:ASEM CNC Machining
Coagulate establish mechanical equipment limited company to manufacture efficiency to rise, bold abandaned the blaze cut equipment previously, those who replace is new-style Plasma Cutting. The result produced efficiency to rise not only, operate cost to also be reduced considerably. The person of any familiar workmanship knows be special difficulty to the technology upgrades, and cost sometimes tremendous. The technology of metallic cut method upgrades not exceptional also, to a lot of companies, this can be regarded as a challenge or turn. However, of stone mouth hill coagulates force machinery limited company (coagulate force) the decision tries new technology, new-style plasma system was used in invite public bidding in order to replace blaze cut facility, thereby great improved product quality and improved manufacturing efficiency. The gain that this company place realizes makes this one technology upgrades special overflow, its operation cost and so photograph comparing was reduced considerably 50% . Graph 1 coagulate the site that force uses system of new-style Plasma Cutting is high quality need of hill of mouth of stone of high grade solution to coagulate establishing mechanical equipment limited company is the subsidiary that Ningxia heaven and earth approachs Niu Ji round company, it is countrywide colliery machinery unit of the production that decide a dot. Coagulate force takes the lead in using quality management system Wu Sheng to produce management in course of study of countrywide person of the same trade in, obtained ISO9001 quality to run systematic attestation letter. The company is abided by from beginning to end " quality seeks the limit, service do one's best is perfect " quality guiding principle. Coagulate Zhang Jianping of strength general manager expresses: "We take the character of the product seriously very much, and be passed ISO9001 certificate of quality and proud. This is to coagulate the proof that force provides optimal product and service to client acceptance. " coagulate force relies on its equipment supplier ceaselessly in order to produce high quality product. Since 2001, coagulate force cuts equipment limited company with Changzhou China strong solder (Hua Jiang) to rely on, use the high grade solution that its are recommended and offers, in order to satisfy cut requirement. At the beginning of 2010, coagulate force carried on a new project -- northwest goes straight towards an ox, hua Jiang recommended the sea not to get solution of compositive Plasma Cutting for this project. New plan solves big question to be before system of use Plasma Cutting, coagulate the blaze cut of force use tradition, employee needs to undertake discharging appearance by hand, need what expect below artificial computation to range way. Time of this extraordinary waste time, and because calculate,meet normally not accurate and bring about material to waste. Zhang Jianping expresses: "When handiwork is being used to discharge appearance previously, discharge board need a hour at least, and the edition makings that we still cannot estimate accurately to place needs, connect regular meeting to create waste. " these elements, the cut rate with slower cut of along with blaze, make a large number of time were spent on production. In addition, allow changeful entity with blaze cut plank, of cut surface bright and clean degree not tall and need fabricating. Go straight towards the requirement of bovine project to satisfy northwest, coagulate force needs to improve manufacturing efficiency. Hua Jiang is persuaded coagulate force bought whole set compositive plasma system. Employee discovers interface of numerical control process designing is more maneuverable. CNC covers makings software Pronest 2010 to still can be calculated accurately the platoon makings method that needs cut figure, make discharged appearance to make the history by hand. Zhang Jianping expresses: "Benefit covers makings software at Pronest, process designing becomes more simple and rapid. " " the applied program that puts beforehand with respect to can automatic v inside a few minutes, computation needs the platoon makings method of cut graph, very convenient and Yi Wucao is made, and managing of about 5% with makings. " in this kind high-powered system falls, the verticality of cut and bright and clean degree had very big improvement than blaze cut, and won't stay have hang broken bits, the time that saved fabricating and artificial. Perfect alveolus cut is new-style the another advantage of plasma system is its cut special male clean, accurate. Technology of careful circle aperture used setting of a of cut parameter special combination, so that produce perfect alveolus. This technology is in eliminated substantially go up to issue small taper greatly, accordingly, the aperture of cut material other one aspect of the matter won't narrow, however before after diameter is equal. Use this kind of unique cut technology, what when remove arc or receiving arc, arise is raised it is a problem no longer. Indentation also can reduce the quality of aperture, and this technology had in respect of round hole cut improve significantly, do not need factitious interference, automation ground was eliminated effectively raised or indentation phenomenon. Help of graph 2 Plasma Cutting coagulates power company increased the cut with manufacturing perfect efficiency it is force to coagulating a kind attract strongly, because northwest goes straight towards bovine project to need to produce reducer of machine of scraper of many casting stone, form a complete set to reach,collect the product such as fittings integratedly, and they have a lot of alveolus to need cut. "We strive to be accomplished for the client best, and although hole is very small, we also do one's best is perfect. We chose the sea not to get solution of compositive Plasma Cutting, because it can offer the alveolus cut with extraordinary character, the competition ability that is us increased one large real dominant position. " Zhang Jianping says so. Before purchasing this one new product, the blaze cut equipment of the company did not achieve very ideal result. Contrary, still must use drilling machine, this can bring about aperture to be out of shape normally. In addition, rate of bore of use drilling machine is slow, unit part finished cost is very high, because spare parts often must change. Zhang Jianping expresses: "Solution of new compositive Plasma Cutting replaced our blaze cut facility not only, and also need drilling machine bore no longer. Previous the work that we need to cost a large number of machinery and manpower ability to finish, use a system to be able to be finished merely now, and the result is very strong. " use this one brand-new and compositive system, coagulate force can produce more high quality cut inside short time, satisfied project requirement completely. Zhang Jianping complements: "Our manufacturing efficiency got great rise, and we see gladly, use plasma to helped us reduce the totle drilling cost of about 50% . Use plasma to helped us reduce the totle drilling cost of about 50% .. CNC Milling