Advanced production technology and intelligent chemical plant

Review Chinese economy, exceeded the growth rate of 10% 2010, replace Japan to make the world thereby system of the 2nd old economy, and keep every year average continuously 10.

The increase rate of 5% . During this, car sales volume of China was achieved 2009 1, 3.5 million exceed the United States thereby, achieved 2010 1, 8 million, its difference is pulled further big, make the biggest car market on the world. In big environment promote below, industry of Chinese machine tool also was on the drive of development. 10% what the consumption of Chinese machine tool took consumption of global machine tool 2000, had been as high as 46% to 2010, occupy global first place. And the field is produced in the machine tool, also exceeded Japan, Germany 2009, become a machine tool to produce the biggest country. Can say, china already establish as make big country cannot oscillatory position. The general manager of company of machine tool of some large foreign capital expresses on conference, the level that the machine tool consumes is representing the development level of manufacturing industry. This enough explains, china creates the main force that has become the whole world to make. The core that China makes, especially with in machine tool of high-end numerical control is entered to cut from odd assortment large quantities of quantities are produced to pattern of much variety order for goods production transfers, this also is making a kind of trend. The individuation of the market and diversification brought an enterprise to produce management tremendous change. So fall in this kind of trend, how to get used to increasingly intense competition environment? Concerned expert expresses, promotion and application are compound change, intelligence is changed, the direction that the technology of automation is prospective development. Heng Yan of Shanqi of the vice-chairman before campstool of Japanese hill Qi restrains a company also offerred 5 proposals: It is to use advanced digitlization technology and automation device, increase nobody to spend time as far as possible, the manufacturing value value of creation of translate into of time of many blame work. 2 it is to adopt the arrangement that improves process instrumentation and manufacturing time, shorten online always need time, use the free time that arises from this to produce more products. (besides cutting, other time does not create value, because the appearance of workpiece is only in the process of cutting,produce change. 18% what this paragraph of time takes total handling time only, and the time of 82% is free time, do not create value actually. ) 3 it is to make full use of many free time, the price high bought-in component turns to be produced for interior, reduce company cost thereby, increase profit further. 4 it is to pass advanced production technology and into group technique, because production of much breed, small lot brings the negative effect that produces loss of efficiency,weaken, enhance the market competition ability of the enterprise. 5 it is to shorten the distance of company and client, simplify company organization, suit to be managed quickly, the organization of traditional pyramid structural change is globose organization. The place on put together is narrated, advanced production technology and informatization technology photograph are united in wedlock, it is to realize intelligence to change, raise the sharp weapon that produces efficiency and company competition ability. Core technology -- why should the keyword that will Chinese manufacturing industry develop henceforth progress? Why to want reform? Why should innovate? Actually these occurrence is to change the current situation. The client that is engaged in manufacturing industry is facing multinomial and real difficult problem now: Above all, be changed as a result of the urgent revulsion of laborer environment and ask to what work requirement improves, brought about labor cost to rise quickly. The artificial charge of Chinese home arrived 2000 between 2009 rose 3.

5 times. Personnel stabilizes inadequacy, have high accuracy the treatment, project technology that assembles a technology is undermanned. Next, product requirement level is higher and higher, the requirement reduces cost, improve efficiency. The rationalize that accordingly this asks manufacturing technological process is farther and be changed to what save labour changes manufacturing technology gradually and to innovatory sex the stride of production methods, make the additional value of the product increases ceaselessly. Finally, the product that China makes already pervaded world market, how to get used to international competition to become the issue of extremely urgent. What because this asks,improve a product ceaselessly is high quality with high reliability. Also somebody is calculated so, all of us has every year equal 8, 760 hours, make an appointment with among them 2, 000 hours (23% ) use the job, 6 what how use the rest effectively, 700 hours, bring the progress to the career successfully the influence. And compound change technology, automation technology, intelligence to change a technology, will produce main effect to will produce the Chinese manufacturing industry of tremendous change henceforth. Its advantage has at 4 o'clock. It is to extend machine movement time. 2 it is personnel little, efficiency is tall. 3 it is to be able to obtain the biggest yield. 4 it is nobody intervene, moving stability. Cheng Baihao of assistant chief engineer of institute of Beijing machine tool thinks, chinese machining equips and made a technology experience 3 progress feature: Time of 20 centuries 30-50, use traditional machine tool, for the automation of core with automation line technology production technology is given priority to; Time of 20 centuries 50-70, use numerical control machine tool, the compositive production technology that is core with numerical control technology is given priority to; Time of 20 centuries 70-80, use flexible change production system, the compositive production technology that is core with IT is given priority to; 20 centuries 90 time - up to now, use change adroitly make for the feature, for the number of core with fictitious technology production technology is given priority to. And put forward, get used to the feature that CNC Machining of modern manufacturing industry equips and demand, the height of requirement informatization is compositive change, flexible change, can reframe with distributed production, and the technology that intelligence changes and equipment. Concerned expert points out, progress as technology of numerical control machine tool, compound processing technique is mature with each passing day, include mill - car compound, Che Xi compound, car - boring - auger - gear cutting compound, the car is ground compound, figuration is compound treatment, special type is compound treatment, the precision of compound treatment and efficiency rise greatly. "A machine tool is a processing factory " , " hold card, can complete much talk process " wait for a concept to be being accepted by more person, evolution of compound treatment machine tool is presenting the state of diversification. The intelligence of numerical control machine tool changes a technology to also have new breakthrough, got on the function of numerical control system more reflect. If self-correcting interference prevents the collision function, workpiece after cutting off the power to exit place of safety automatically to cut off the power,spare parts of protective function, treatment detects and function of automatic compensation study, high accuracy machines spare parts intelligence to change parameter to choose process of function, treatment to eliminate a machine tool automatically shake waited for a function to enter practical change level, intelligence changes the function that promoted a machine tool and character. In the meantime, of robot and lead plane flexible changed combination to get applied extensively, make flexible line more agile, function is farther patulous, flexible the line shortens further, efficiency is taller. Grinding machine of machine tool of compound machine tool, grinder, gear cutting, tool, report machines robot and machining center, Che Xi machine tool of machine tool of machine tool, sawing machine, punch, laser beam machining, water cut machine tool those who comprise a variety of forms is flexible unit and flexible product line has begun to apply. Hold during CIMT2011 " period of the crisis after with science and technology innovation is received " go up for thematic forum, this are confirmed further, the expert thinks consistently, the machine tool is compound change, automation, intelligence changes a technology will be henceforth the keyword that manufacturing industry develops further. His Shan Zhishi -- the intelligent chemical plant of Ningxia small giant is in Baidu, the explanation of intelligent chemical plant is, use all sorts of modern technologies, implement the office of the factory, management and manufacturing automation, achieve strengthen reach normative business management, reduce working error, jam all sorts of flaw, improve work efficiency, have safe production, provide decision-making reference, strengthen the outside connection, widen the purpose of the international market. And the model that the factory of Ningxia small giant makes modernization technology and IT photograph confluence namely -- treatment process height is flexible change, compound change, seed profit is changed, make the network that reachs administrative process, informatization, intelligence change. On July 24, "MTF2011 production future is revealed meeting " in Ningxia company of small giant machine tool is held. This year with " intelligence is changed, automation, unmanned change production factory solution " for the theme. The factory used whole sealing of architectural of light steel structure, complete air conditioning to combine type workshop, strict control is in the temperature inside whole workshop 1 ℃ of 20 ± . Build in constant temperature workshop have big treatment line, medium line of treatment of small housing spare parts, axis kind reach dish of line of kind of spare parts treatment, nicety to machine line, besmear to hold line, assemble line, full automatic stereo storehouse. Build those who constant temperature exceeds clean room to be used at machine tool main shaft to wait for accurate component to assemble the nicety with component to examine. In condition indication screen, every machine tool represents what its differ to assemble plan with different color diamonds, employee people OK also at any time online inquiry the pertinent information of every machine. And the digitlization that measures an instrument, make automatic implementation data is collected, measure a result to enter network system directly, eligible decide by systematic proper motion, reduce mistake more reduced manpower cost. Build treatment line, main shaft box machines a line (FMS) , small housing spare parts machines a line in (FMS) wait for many treatment line to realize successive job 24 hours entirely, 16 hours of unmanned movement. The article basically delimits from the functional area of the factory differentiate aspirant travel introduces. The unit that Nextpage distributes the unit factory of eat type to match eat pattern is masked matching is high speed of small giant factory the hang of efficient movement. Factory of unit and masked allotment of labour is two large area from the cent on the function. It is unit assembles A line operation area together, it is general assembly operation area together additionally. A line division is assembled in unit inside, the unit part with important machine tool, include tower of knife library, manipulator, knife, main shaft, the workbench commutation unit that still has machining center will equip to finish and have test run test here. A line is general assembly before line working procedure, its main function is component assembles an all sheet together, finish important precision debug, the quality that so A line assembles, decided the precision of whole machine tool. Of course, also finish those who include slideway guide screw and important structural member to assemble here. Wait for very accurate component, unit to a few towers that be like a knife and main shaft, can finish below the circumstance in constant temperature assemble. After passing test run and temperature rise certificate of proof, the product enters single element finished product to set an area. Movement of single element finished product is rapidder, place commonly 0.

5 – after 1 day, can enter A traditional thread binding to distribute work. After A traditional thread binding deserves to finish, the machine tool can enter general assembly, shield of installation Ban gold undertakes wiring again next, give finally keep a department character, eligible machine tool is made after certificate of proof. On line of additional explicit general assembly, can see the whole process of machine tool general assembly. Also can see the whole process of final goods inspection. So go up in this assembly line, include ball lever appearance to examine the working precision of the machine tool, include laser interferometer to measure machine tool precision to wait. Full automatic stereo storehouse sheds a center as the whole thing of the factory, full automatic stereo storehouse is in the in distributing food, has to hold the balance effect of component. Here besides hypostatic and stereo storehouse, PDM is run with what M2 software is stereo storehouse provided solid data base. Have 3 in all, 950 freight lot, can store 80, 000 component, use MRP software to undertake administrative automatically to storehouse. Receive factory network through the computer, make sure every freight lot has reasonable reserve. Made sure the date of delivery of the user asks effectively, can supply maintenance spare parts well and truly to the user immediately. Go up from essence for, storehouse of successful type of form a complete set, also be one kind when intelligence changes is reflected. Modern Ban gold plant is mixed actually the Ban gold plant of other manufacturer is same, also should undertake falling expecting here, fold a turn, solder, besmear installs these working procedure, different is craft level and manufacturing organization mode. In small giant, above all these working procedure are by two can realize the FMS of Ban gold cut that nobody turn an operation to finish, ensured the Ban gold of high rate, high accuracy cut works. Next, numerical control hydraulic pressure folds the nicety of series of much stage APEX that restrains company production by campstool the Ban gold that processing line uses the Ban gold that curved aircrew becomes at efficient high accuracy processing. Solder the characteristic that besmears outfit area solders as a result of Ban gold, because this is main,still be finished by the person. Of high quality accept government with stricter and efficient solder artificially, it is high level solder assures what receive directly. Factory section is held in besmear, used advanced powder electrostatic spray craft. Compare with traditional painting technology photograph, have exterior qualitative feeling good, adherent force is powerful, fight corrode, the advantage such as changeless color. All machine tools use center of intelligent network machining the spare parts is to be finished here. Beyond this a few stage equipment besides abrade working procedure, almost all equipment are join is on the local area network of the factory, the intelligent production software that uses oneself undertakes management, program is written, cutting tool management and the monitoring that produce instruction make known to lower levels. What this kind of mode increased administrative efficiency and production is flexible. There is many Che Xi here compound machining center, every machine tool configured automatic makings storehouse and device of automatic fluctuation makings, the Che Xi that comprises nobody to change is compound treatment is unit, implementation installs clip to complete process of car mill much talk, assure the treatment precision of the spare parts and treatment efficiency thereby. Casing is on the side kind the FMS that the spare parts machines, can hold clip 10 kinds of different spare partses undertake machining, true implementation much assortment is odd an automation production. In the treatment of great work, basically use large dragon door pentahedral machining center. Here has 5 stand-alone, still have door of the first large dragon of a China the FMS of pentahedral machining center. The positional precision of each part of the part of thick finish machining that large part can implement to install clip to be able to complete all process got assuring effectively reliably. In the meantime, abrade treatment working procedure is finished in constant temperature room. The machine tool checks and accept area machine tool to check and accept an area. The client is taller to automation requirement, the machine tool assembles the need after finishing to undertake group line, test and verify here, check and accept. The plant that small giant intelligence converts, still have powerful network environment and software, do not make here elaborate. In manufacturing industry, the technology becomes the nut that drives its to develop to help strength. To medium and small businesses, production of much breed, small lot makes the enterprise has competition ability more. How to make whole production and administrative process combined contemporary IT faultlessly (IT) the production technology with the tradition (MT) . Will be be faced with have test of one final examination. The globose organization of the enterprise this is a kind of new-style production system, in the concept of this system, of production enterprise most subsection is not a workshop or team and group, however each employee. It is in order to make engine of a car exemple, traditional producer pattern should pass all sorts of division of labor, much talk working procedure, when needing, grow, want a person much, information delivers a distance to grow, harmonious management is intricate. In this production system, begin from preform, give all parts to treatment, to assemble a complete engine, finish inside short time by a person entirely. Such manufacturing organization structure is more will concise, efficient. From the point of whole industry, spherical the organization is meant it is core with the client, the function branch equidistance such as technology, production, sale, finance affairs the ground surrounds it is all round the client, provide product and service in time to the client thereby, feedback at any time the information that comes from the market. CNC Milling