The speed of high speed mill decides success or failure

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-- the enterprise that high speed mill of Ajixiamier regards Swiss GF as mould of tire of a professional production, limited company of machinery of balata of Changzhou city power (the following abbreviation " Changzhou might " ) hope to be able to find a rotate speed all the time tall, machine precision at the same time good 5 axes machining center, use the quarter figure that makes tire mould appearance or milling pattern. The course is long various comparison, the high speed mill of strange Xia Mier of Swiss GF A gained the favour of Changzhou might unquestionably finally. Be located of Yu Taihu bank, the rises by small mill work up mould that the limited company of machinery of balata of Changzhou city power that the foot leaves clever Shandafo is a model creates a company. No matter be of company author Mr Jiang Zhiwei or might of its son Changzhou,currently holding the post ofgeneral manager Mr Jiang Min is technical one's previous experience, because this is made to the research and development of the mould,be to have a special liking more. Changzhou might basically is engaged in the development of tire mould, development and production nowadays. The product has tire of meridian of complete steel, half steel model of loose of two half model (include steel model, aluminium alloy model) loose tool of the inclined mould that hand in an embryo, autocycle and relevant balata machinery. "Have pattern of tire of carring capacity of present passenger car tyre, truck from inchoate motor wheel loose tool, in this domain we had accumulated manufacturing experience of more than 20 years. " Mr Jiang Min tells a reporter, "Had developed a professional technical team, be in course of study of person of the same trade on electric treatment mould especially lead position. " must not small look this little known civilian battalion enterprise, though scale is not large, but become domestic Shanghai early or late however Inc. of double money tire, solid is distinctive (Shanghai) the mould supplier of limited company and limited company of Shandong exquisite tire, in addition still mix with company of AL DOBOWI GROUP of chief of a tribe of couplet of company of European EUROPE TYRE DISTRIBUTORS, A the cooperation that Indian CEAT company built stability concerns. Actually all these also results from the strict requirement with Changzhou high quality to the product might, "Should be being taken out must be best. " this is the requirement of Mr Jiang Min to Changzhou might. And as a result of this " be located in high end surely " basic principle ability is final the eye shot that GF Ajixiamier brings into Changzhou might. Before affection decides Mill MIKRON of GF A Jixia to appear in high speed mill, production tire mould uses the technique of aluminous mould more, through former some craft radical model makes silicon rubber, produce plaster mold next, final mould gives hypostatic aluminium model, using this kind of craft to create the dominant position of tire mould is fast, and the cost of odd deputy mould is inferior, the weakness is precision slightly low, degrees of its circle is full public errand is the tire pattern that creates through aluminous mould craft for instance roughly 0.

5mm. And mould of tire of treatment of mill of use high speed is special agree with of small lot custom-built turn production, and treatment precision is tall, degrees of the circle of its mould is full public errand does not exceed 0 commonly.

1mm. In addition, the decorative pattern of tire mould surface also needs vulture mill to come out, and these requirements use original 3 rods machining center cannot come true, stem from then " be located in high end surely " requirement Changzhou might locks up the target to 5 axes machining center. The 5 axes that do not poor to wanting to purchase a value Changzhou might machining center, apparent won't cursory act. Because machine tire mould place,needed data is aluminium alloy more, hardness is lower, go up from the technology accordingly and machining center can satisfy the 5 axes with general character, but considering treatment efficiency and material pledge, the speed of rotate speed became one of the most critical factors. "We are to adopt a variety of approaches, exhibit for instance meeting, wait with friend understanding, will know the effective treatment property of each brand product beforehand. " Mr Jiang Min tells a reporter, "Through going up to the market trademark of more well-known a few international undertakes comparative, the high speed mill that we discover Mill MIKRON of GF A Jixia is optimal choice. " exhibit in eventually during the meeting, changzhou might comes to GF A strange Xia Mier directly exhibit a stage, put forward to ask to hope to process a type. "The type that processes actually decorative pattern is not very complex (graph 1) , we just think confirm the treatment effect of MIKRON machine tool. " ground of be practical and realistic of Mr Jiang Min says, "And try cut a result to make us quite satisfactory, accord with a requirement not only, the key is treatment efficiency is very good, then we decide the Ajixiamier that be not GF not was belonged to at once. " graph 1 A pursues the appearance that to exhibit meeting site GF at that time Ajixiamier is Changzhou might to machine, b graph is the figure of tire model lateral that Changzhou might uses treatment of Mill MIKRON XSM 600U of GF A Jixia to come out now the A Jixia of the first GF that in January 2008 then portion Changzhou might buys, be in then the intelligence of MIKRON XSM 600U of the 2nd equipment that purchased June in those days freeboard fast machining center of 5 axes linkage is devoted also use. Nextpage is efficient move reliably " with equipment one start shipment comes still have serve as directly from abroad bale the cutting tool of plan and clamping apparatus, this leave out our not little trouble. " minister of Changzhou might technology Mr Liu Jianjin says so, "What the technical support of GF A strange Xia Mier does is quite good, besides undertaking to employee the technology grooms, once we have what technology problem,be in in the use process of later period, they can be in give for a short while solve. " according to introducing, the machine tool of Mill MIKRON of A Jixia of these two GF that enlists in army in Changzhou might nowadays all movement are normal. "We use figure of lateral of model of tire of mill of carve of MIKRON XSM 600U, and MIKRON UCP 800 Duro is in charge of engraving already make decorative pattern and written language, be in charge of milling mould again. " Liu Jianjin's minister says, "The worker is 3 fall, but these two equipment are round-the-clock 24h movement however. Clip of outfit of even if eliminate, debug await machine time, work to also be in everyday 20h above (graph 2) . " graph the jockey of 2 Changzhou might is debugging GF A Jixia the machine program high rotate speed of Mill machine tool to GF A Jixia of Mill machine tool win the bid finally rise, "The rotate speed of main shaft of these two equipment is 36000r/min and 42000r/min respectively, this is place of other machine tool of too far behind to catch up with. " Liu Jianjin's minister expresses. To this GF A Jixia the technical personnel of rice Er company tells a reporter: "The main shaft rotate speed of these two machine tools has many to choose plan, can undertake matching according to the diverse demand of different user. For instance the top rotate speed of main shaft of MIKRON XSM 600U can amount to 54000r/min, and the top rotate speed of MIKRON UCP 800 Duro can amount to 42000r/min. " the discretion of main shaft rotate speed can affect treatment efficiency directly, but regard the core of the machine tool as system of its numerical control choose the processing that deserves to be able to affect a machine tool directly speed and whether successful implementation machines an intent (the difficult easy degree that is like decorative pattern) . "MIKRON UCP 800 Duro chose the ITNC 530 of Heidenhain, and the system of double processor of ITNC 530 2P that what MIKRON XSM 600U assembles is Heidenhain. " Liu Jianjin tells a reporter to say, "Good numerical control system can use a case according to treatment parameter of trends of self-adjusting machine tool, for instance ITNC 530 2P, this also is place of this machine tool is peculiar. " sequel the global economy crisis 2008 the influence to making a trade is clearly, but now " foreign market has had the sign that anabiosis, foreign trade company raises apparently about the exit of tire, produce at present by us accordingly can for, order is more saturated still. " Mr Jiang Min says so, "Ground of be practical and realistic is told, we still fail to develop the potential of these two equipment acme at present, accordingly next on one hand we should make a worker more skilled further, technology is more sound, thereby the efficiency of play machine tool of utmost; Consider dimensions changes manufacturing need in the future on the other hand, we still can consider to acquire is the most excellent facilities likewise, of course the machining center that first selection still is GF A strange Xia Mier. " meanwhile, according to disclosing a MIKRON XSM 600U with Changzhou newest and custom-built might and MIKRON HEM 800 (graph 3) machining center also had entered 3 shafts consign times. Graph 3 MIKRON HEM 800 is the new model that GF A strange Xia Mier was aimed at Chinese market to just be rolled out 2009, this product has extremely high gender price to compare, changzhou power is very to confidence of this new facility CNC Milling