Tailor-made vice develops productivity latent capacity

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  • source:ASEM CNC Machining
The precision of machine treatment surface of these moulds is in 0.

0005 inches of less than. Workpiece outfit places time to be 5 ~ 10 minutes. The limited company of Haberman machine tool that is located in city of cereal of American Minnesota oak uses a design to be used at raising the innovation type of productivity to be versed in to place unit. Place tower reachs vice unit and the company is used is not the special fixture with higher cost realizes fast outfit clip in repeating treatment project beforehand in great quantities. The scope of business of the company enclothes complete spare parts, material and client series, from miniature medical treatment till equipment is large national defence component. All workpiece need accurate treatment, batch is relatively inferior, at the same time need holds clip often, use module chemical industry adequately to place. To metallic purify rate raises when processing two heavy work, company of Haberman machine tool uses two to place a company by Kurt labour (Www.

Kurtworkholding.

Com) make " twin " tailor-made vice. Back of these two vice carries perpendicular installation on the back to be on two horizontal machining center, assure the means with high accuracy and tall tigidity to be work center fixed position on machine tool tray, the cutting of centre of gravity place in vice is many at the same time metal. Back of vice of two tailor-made Kurt XL carries perpendicular installation on the back, because this need not use gravestone type clamping apparatus. The labour clip unit with new challenge replaced the speed on vertical machining center to get the much course that hold clip slow (among them the spare parts lies with the horizontal stroke means holds clip) . In new unit, two Kurt vice that match each other all have claw of tremendous 21 inches of card to leave degree, the OK and perpendicular dimension that hold clip exceeds 30 × 40 inches, the semifinished product of large steel simple work that weight exceeds 100 pounds. In addition, still design the machine tool in two different measurement this kind of labour is used to place unit on tray, machine a large number of large parts to company of Haberman machine tool thereby and reduce the time that hold clip and win highest flexibility. These parts use treatment of 8620 alloy steel, use in the mould system that by company of NessTech concrete pattern company of machine tool of design, Haberman makes one. Machine these components to need to use solid labour clip to seek standard work, maintain the tall tigidity when clip holds work. Because their dimension and weight are greater, when because this operator is in,installing clip to arrive in the machine tool, got be challenged badly. The Scott Ness of company of Haberman machine tool says: "Install the standard vice on gravestone type clamping apparatus to machine an operation to won't do at all to this kind. " " lie with the horizontal stroke on vertical machining center means machines these components to need the too long time that hold clip, place to be being installed every time at the same time, the area that we can machine suffers be restricted. We need a kind of special type that hold clip: Allow to machine these long components in buy of perpendicular Z position of axle, have the enough space that machines on two faces. In addition, we still need to be able to be on two machine tools be used neatly and operator carries relatively simple labour clip. " new-style Kurt labour is used to place unit on machining center of horizontal of MH63 of dark essence machine, heavy-duty milling cutter of 3 inches of end panel the rotate speed with 1000r/min, 50 inches / minute material of cutting rate cutting. Machining the later period of the process, undertake rough machining with the rotate speed of 5000 ~ 6000r/min, draw out small chamfer. This spare parts is finished in the treatment inside about 2 hours. The Mike Granlund that work of a kind of flexible tailor-made engineering of solution Kurt company places a ministry recommended style of two 8 inches of wide, train in excess specified length, drawing, sheet to be versed in a Kurt vice: Back carries type on the back 8XLPTLSS. Use this kind of means, outfit clip is very agile, the spare parts dimension that assures to satisfy a need and tigidity ask, in addition, compare with photograph of tailor-made clamping apparatus, this kind of orgnaization that hold clip is simpler, treatment is more inexpensive. Besides having claw of 21 inches of card, on the different horizontal machining center that the installation below the condition that two vice still are not disassembling or alters provides different measurement tray to two -- a MH63 of dark essence machine that takes 630mm tray, one takes the Niigata SPN 50-HO of 500mm tray. Vice of these two Kurt uses 6 0.

5 inches inside 6 nut bolt originallies together, carry hawk of back of a chair on the back to tighten. 0 what all faces of two vice machine Kurt standard.

001 inches, because this is when back back installation, they can be aimed each other. After bolt originallies, two vice are gone to by installation on the motherboard of a 500mm, on the machine tool tray that installs 500mm next. What can install a 630mm on the motherboard of 500mm directly is deputy board, can get on this motherboard installation to the 2nd machining center next. Still use in the process that hold clip 2.

250 inches of tall promotion implement the main shaft clearance that will realize two machine tools to fit the need that place place. Specific applying and be opposite in the light of this deputy board, motherboard and promotion implement the 1/4 that undertakes the cost of scale and treatment is gravestone type clamping apparatus. Vice of Kurt of style of the train in excess specified length that uses in this application, drawing is used 80, 000 pounds / square inch nodular cast iron is made, can assure the stability of a need, eliminate the flutter of the generation in machining a process or vibration. Highest clamping force can amount to the Anglock vice of Kurt 12000 pounds, can be work location automatic in vice card claw. In bring to bear on when clamping force, mould semifinished product is fallen to overwhelm the implementation in vice base searchs accurately. Anglock designs the trend with the elevatory spare parts in still avoiding to machine a process. Design of clamping apparatus of style of this kind of drawing can ensure very tall fixed position precision is mixed repeat precision. Ness says: "Machine tool operator lowers work semifinished product vice clamp area with an overhead traveling crane inside. Once semifinished product shift arrives in the card claw that open, vice is moved by the hand clamp. The time that this kind of new-style setting that hold clip holds the expenditure that place place before than us wants a lot of shorter, the treatment clearance problem that because clamping apparatus of nonexistent gravestone type is installed,exists in clip. " he complements: "Besides because do not need,use gravestone type clamping apparatus and save 5.

000 ~ 8.

Beyond 000 dollars, still made sure clamp is rigid. We can make full use of to workpiece centering the gravity of clamping apparatus, because this can prevent,vibration and cutting tool flutter arise in heavy-duty cutting. Have the aid of is versed in clip is designed this kind, we can use top machine tool rotate speed, realize very tall surface roughness, and the product that treatment comes out is nonexistent reject. And the product that treatment comes out is nonexistent reject.. CNC Milling